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Relax Dryer LPG Conversion Maxon Burner

• APPLICATION :-DRYING AND CURING FOR TUNDISH BOARDSProduct :- Tundish boards manufacturer.
  Application :- Drying and Curing
  Process Temp :- 200-300 Deg cel.
  Fuel :- Natural Gas
  Coal to Natural Gas conversion.Challenge :- Uneven drying leading to internal stresses and defected boards .Drying /Curing Process thru our TAHR320 & TAHR 240 Gas fired burner :- Furnace Insulation with Tundish boards Tundish BoardsInitial Drying Stage:-temp between 50 to 100 deg cel is maintained to avoid rapid surface drying –then in Main Drying stage Gradually increases the temp to about 200-300 deg cel based on the board thickness . Along with to Ensure the hot air is distributed evenly throughout the drying chamber / fans and baffles are used to maintain the continuous air flow .-in Final Drying/ Curing stage the temperature may be increased slightly to ensure complete moisture removal and curing of the boards, maintain the temp until the board reaches the required level of dryness and mechanical properties to ensure the board achieves the required thermal shock resistance and strength .

  Inputs Received
  • Outlet Air temp :- 200 deg cel.
  • Total Air volume from 2 blowers :- 16000 x2 = 32,000 m3/hr.
  • Inlet air temp :- 40 to 100 deg cel .
  • Inlet air Volume was not available .
  • Calculated Heat Load :-9l K cal./hr.
  • ETO Solution offered :-
  • TAHR 320 burner with Blower , GVT and Control Panel .

  Competition
  Eco flame / Riello

  Things which worked for us/ Benefits. .

  • Studied the requirement minutely and Convinced Technical and maintenance team .
  • Worked on the Pain areas of Customer ..
  • Designed the system optimally .
  • Higher Turndown ratio with Modulating Control IFC Actuators .
  • Lower gas consumption compared to Eco flame and better efficiency .
  • Longer life of burner less maintenance & spares .
  • Reduced downtime .